Tuesday 2 October 2018

Insulation tester HP-6688F

I had recently again problems with my Dishwasher. For some reason it was tripping the FI-main switch.  I decided to need an insulation tester to investigate this further.  A short search on internet pointed me to this HP-8866F insulation tester.

This is a fairly reasonable low cost tester with a 2500V range. This high voltage range is on most lower cost instruments not available. There is not that much information available on this instrument, but here is a review with tear-down on youtube.
The specification for this instrument is as follows (copied from the manual)

Insulation tester
2500V
Test voltage / Minimum resistance to keep voltage 250V 1MΩ
500V 1MΩ
1000V 2MΩ
2500V 2MΩ
Output voltage 90 – 110% of the test voltage
Measurement range 1MΩ – 20GΩ
Resolution 0.01MΩ
Accuracy 1MΩ – 200MΩ ±(3.0%+5)
200MΩ – 10GΩ ±(5.0%+5)
10GΩ – 200GΩ ±(10.0%+5)
AC voltage range 1V – 750V ±(2.0%+5)
Frequency range 1V 40 – 400Hz


It is of course typical a measurement tool that you need only once a year and therefore I didn't want to spend too much on such instrument. I have bought the instrument at Komerci, but it can also be purchased on ebay, Amazon or Aliexpress.

For my purpose to find a short in the heater of the dishwasher did this instrument do a good job. However I would not depend my life on it; the professionals can better buy a Fluke or other name instrument. The voltages are a bit off and the youtube review shows quite some overshoot. Testing motors, heaters and other "passive" components will be no problem, but testing some active semiconductor circuit can be a problem.

For this blog I made a few experiments with 10 x 1MΩ resistors in series.  My small multimeter is measuring the voltage over the last resistor, which makes that it shows the measurement voltage divided by 10. This gives the following results:
Fluke
Resistance: 10.16MΩ
Voltage: 2.489V
Old Multimeter
Resistance: 10.07MΩ
Voltage: 0.508V

Interesting difference in measurement voltage between my fluke and my old multimeter of 25 years ago.
250V
Resistance: 9.98MΩ
Voltage: 208.7V
(Too low!!)
500V
Resistance: 10.01MΩ
Voltage: 456.9V
1000V
Resistance: 9.95MΩ
Voltage: 909.9V
2500V
Resistance: 9.88MΩ
Voltage: 2262V


The results are not too bad, however the voltage on the 250V range is a bit too low according to the specification.

This instrument was anyhow useful to find the short in the heater of the dishwasher.

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